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4 Wheel Drive/SUVs/96 JGC Front End Hum/Vibration

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Hey Carl - I have a 96 JGC Selec-Trac 4x4 that has served me well up to 103K miles.  No problems at all.  I take meticulous care of it, go offroad 2-3 times a year (about 500 miles), and tow 5000 lbs 8-9 times a year, for about 3000 towing miles annualy.

The Jeep has been garage-kept for its entire life, but its been outside for about 5 months as I am at a temporary job assignment.  About three weeks ago, just as it started getting cold outside, I detected a noise coming from the front end.  It starts at about 25 MPH and continues in intensity and pitch up to about 70 MPH.  Around 40-50MPH it is accompanied with a minor steering wheel vibration.  The pitch and volume of the noise increases with road speed and is independent of engine RPM.  I have put the Selec-Trac in 2HI, 4HI-FT, and 4HI-PT and neutral (coasted) and the noise doesn't change at all.  I have also put the automatic transmission in neutral (at speed) and the noise doesn't change.  The noise/vibration is steadily getting worse.

This weekend I changed the front diff, rear diff, and transfer case oil, which looked fine after about 20K miles on it.  The Auto-Transmission fluid looked new so I didn't change it.

About the only other thing I noticed is that my tires are very worn.  So I ordered a new set from Tire Rack, because I needed them but also because I'm hoping the tires were making the noise.

Any ideas?  I'm ready to take it to the dealership, but I wanted your opinion first.  If the front differential is the problem, how much should I expect to pay for a front differential replacement?

Kevin

Answer
Kevin,

It sounds like you may need to have your front bearings replaced, or at least checked, and re-packed with grease.  Since the noise seemed to get worse due to the cold weather, I would highly suspect that the front bearings may have some moisture in them, which would contaminate the old grease.  Depending on the way the tires were wearing (on one side only, or evenly), may show that you need a front end alignment.  It wouldn't hurt to have the brakes checked at the same time.  I would doubt it very much, if you need to replace the front differential.

Carl

4 Wheel Drive/SUVs

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Carl Brandt

Expertise

Will discuss suspensions, lifts, lockers along with tire suggestions. Trail ratings and possible requirements needed for specific type of trails. Safety equipment and what you should carry with you. Certified off-road instructor. I am not a mechanic, and 4-Wheeling is a hobby, so if I can't answer a technical question it is due to my mechanical knowledge being related to vehicles that I have owned, or have worked on. I do not have manuals on all vehicles.

Experience

40 plus years of 4 wheeling in a variety of vehicles. At the present time, my major off-road rig is a 94 Jeep Wrangler with a spring over and a 1 1/2" suspension lift. This gives me a total lift of 7" or so. I have lockers front and rear. I have removed the track bars, and sway bar for maximum articulation. I am running a stock 2.5 ltr 4 cylinder with a Jacobs ignition along with a cold air high flow filter. It has 4.56:1 gears with a Dodge NV4500 transmission along with a 3.8:1 Atlas II transfer case. This gives me a final ratio of 105:1 in low gear/low range. Other vehicles I own, are a 96 Ford F-250 with a 6" lift, posi rear end, 36" Hummer tires, 5 speed with a fuel injected 460 ci engine, an 87 Samurai with an 8" lift, Ford 9" rear end with a spool, Chevy Dana 44 front end with an electric locker, 5.88 gears, 16% reduction in high range and a 6.5:1 low range with 35" Baja Claws, and a stock 2003 Grand Cherokee Overland. Trails I have run are the Rubicon (10 times), Dusey Ershim, Fordyce Creek trail, McGrew trail, several trails in Moab, Utah along with local monthly runs.

Organizations
Lost Coast 4x4's Cal 4-Wheel Corva UFWDA Blue Ribbon Coalition

Education/Credentials
Certified off-road instructor - Certificates in engineering/electronics

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