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American Motors/1977 CJ5 w/304 - pulleys don't align

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Expert: Kevin Pilotte - 9/6/2006


Question
This CJ5 had no smog parts and had aftermarket speed parts on it.  To pass smog in Cali. the stock stuff was found and installed, but the engine pulleys are slightly out of alignment.  How can I get them aligned?  Is there a drawing or diagram that shows the brackets, pulleys, pumps etc.?  Also, there was no smog/vacuum hose decal under the hood.  Where can I get that info as well?  Any help appreciated.

Answer
Tom,
You should try and locate a shop manual for your CJ5. It will have the belt configuration and vaccuum routing diagrams. Even a repair manual you might find in a book store or library might have the information you are looking for. Try Amazon.com or EBay.
As for the pulleys, if the correct brackets are being used and installed properly, can you use washers used as shims to align them?
Kevin

American Motors

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Kevin Pilotte

Expertise

I can answer many technical questions relating to AMC vehicles prior to 1979. I also have experience with Rambler & Nash vehicles.

Experience

I am a former AMC technician, service writer and service manager. I have worked in AMC dealers in Illinois in the 70's. After college, I was a Field Service Rep for American Motors Sales Corporation, working out of the Chicago Zone office. I traveled to AMC dealers assisting in the diagnosis and repair of AMC vehicles. I was also the Area Training Manager for DeLorean Motor Company. I have 10+ years as an Automotive Instructor. I have modified and restored
numerous AMC vehicles. I have been working on AMC vehicles for over 30 years.

Organizations
I have been an ASE Certified Master Technician since 1975. This includes L1. I am also currently a Toyota Certified Master Diagnostic Technician.

Publications
I have articles in "American Motoring", the official publication of the American Motors Owners Association. They are the largest AMC club in the world.

Education/Credentials
I have a certificate I printed out from a website.

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