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Audio Systems/ipod shufflle g4 headphone modifiction

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Question
Mr. Cleggsan I want to shorten the wire on the headphones that connect to my shuffle. I tried on two old sets with the results - no sound. I checked each headphone to make sure it was working before cutting. Each wire was coded with color string, so they were rewired correctly. In both cases I could get no sound. Any thoughts on what's going on?    thanks

Answer
Why do you wish to shorten?  It will effect the performance, usually.

However, the deterioration of performance should be minor.

The wires used in the headphone connector or made special in order to withstand wear and tear.  They are very difficult to splice back to gether; even experienced technicians find it difficult if not impossible to strip the leads, solder them and get them back together without an open or short circuit occurring.  I do not recommend it unless you have the tools, experience and steady hands under a magnifying light to get it right.  

Better if you just tie a loop in the cord to shorten it.

OK?  

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Cleggsan

Expertise

Audio Design Engineer; systems, loudspeakers, cd/dvd players, etc. I am knowledgeable in all high end audio equipment and installations. MAKE SURE YOU GIVE A MAKE AND MODEL NUMBER AND CAR IF IT IS AN AUTO QUESTION. Note: I am getting some who ask good questions that take a lot of time to research but then the questioner fails to read the answer. Please don't ask questions unless you are seriously looking for an answer. If you find an answer to your question otherwise then let me know with your reply. Thank you.

Experience

Have been associated with audio design, standards, testing and component systems for over 40 years.

Organizations
Life Fellow Member of Audio Engineering Society Life Senior Member of Institute of Electronic and Electrical Engineers

Publications
Review technical manuscripts for IEEE Spectrum Write occasionally for high-end audio publications

Education/Credentials
BSEE/MSCS/MBA

Past/Present Clients
Past Employee/advisor to several well known audio products manufacturers

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