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Automotive/04 Santa Fe Timing (2.4L)

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Question
I read on a sticker under the hood that the timing is supposed to be set at 8 degrees BTDC. Is this set manually? I have everything lined up to the marks as it instructs in my repair manual, but those marks are set to TDC. Could this be responsible for a stumbling idle and lack of power?

Answer
In answering this, I am assuming that your finding that the timing appears to be set right AT TDC - in other words, at zero degrees - was found by running the engine at specified idle, with any vacuum advance signal to the distributor capped off, and then using a timing light triggered from the appropriate plug lead (almost always cylinder 1) to view the timing mark as the engine idles.  This may seem obvious, even trite, but one is wise to never assume!

Too, my own direct experience is not with "modern" (ie: last 25 years) EFI vehicles, but with non-electronically controlled engines.

Having said that, 8 degrees BTDC is very common as an initial timing set point for gasoline engines.  The ignition is advanced in the first place so as to allow optimal use of the energy released by the combustion during the firing down stroke of the piston.  It takes a little time for the combustion to propagate after ignition so the ignition is advanced so as to better time the combustion so that the greatest amount of expansion takes place during that firing stroke, and to minimise energy being wasted to the exhaust or being applied to cross purpose while the compression stroke is still under way.  Further, as the engine loads, the ignition timing must be further advanced to maintain optimum use of energy from combustion.  To this end, the spark is further advanced as a function of loading; in pre-electronic cars, it was common to use a coordinated combination of "centrifugal" advance, which is simply a function of distributor (and engine) shaft speed and "vacuum" advance, which made use of the venturi vacuum in the main jet venturi(s) through which the combustion air passes at a rate which increases as throttling is reduced and the engine produces more work.  Note that venturi vacuum is NOT the same as manifold vacuum; manifold vacuum is highest at idle, throttle butterflies closed, a point at which venturi vacuum is essentially nonexistent.  Conversely, venturi vacuum is maximum for an engine at heavy load and wide-open throttle (WOT), a point where manifold vacuum is virtually non-existent.

If your engine truly has been set by someone to an initial timing of 0 degrees BTDC, in other words, right AT TDC, it certainly would idle poorly and not load well!

Getting this right ideally means more than simply solving the miss-setting.  In the engines of my experience, setting the timing is first a matter of setting up appropriate instrumentation - at least a tachometer and a vacuum gauge, to monitor MANIFOLD vacuum.  The first is to establish the correct idle speed (usually in D or D2 (wheels securely BLOCKED) if the transmission is automatic, and the second is to see review the changes in vacuum as the setting that follows progresses.  After that, one loosens the distributor holding clamp so that the distributor housing can be GENTLY AND SLOWLY ROTATED WHILE ONE WATCHES THE TIMING MARKS on the damper to SEE THE CHANGE.  IF all is otherwise well, one should hear a significant improvement in idle as the timing approaches 8 BTDC, plus the manifold vacuum should rise to at least 16, but better up to about 20 inches of mercury.  Lower levels of vacuum often suggest leaks in vacuum hoses, a problem which is very common but also very easy to fix.  It could also indicate leaks elsewhere, in manifold gaskets for example, or could be indicative of a worn engine that can no longer develop sufficient compression nor vacuum.

Above, I said "getting this right means more than simply solving the miss-setting" - You have the manual (the OEM one, I hope, as this is best), and this is a great start, and indicates that you are serious about this.  Carry on reading, not just that, but other publications as you find them.  While your car is "new" technology, far beyond this good "starter" book I am going to suggest, Mike Urich's "Holley Carburetor Handbook: Selection, Tuning and Repair" is a great primer in the first principles of air and fuel induction systems used in gasoline engines.  The modern electronic approach largely uses digital models of the mechanisms employed in traditional systems, adding greater finesse through more inputs (humidity, barometric pressure, and the end product of combustion to track oxygen utilisation) and much greater speed of response in adjusting the input fuel to maximise power and minimise waste and emissions.  (In my field, we continue to demonstrate protective-relaying principles using the "ancient" electro-magnetic instruments, because they make accessible the understanding of the core concepts, which are then quite easily applied to understanding - and producing - the programs used in the digital relays which do so much more by virtue of their power and speed.)

Haven't had the time to write an answer for a while, so you may have lucked out ... or not!   Anyway, we all pursue the things we do because they are fun, so consider it in that light.

Short answer: Resetting your timing correctly probably will solve your problem.
Hope this helps!   
Regards ... EGK  

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Ernest (Ernie) Kenward

Expertise

The challenges I most enjoy are thoughtful technical questions of a trouble-shooting nature in both electrical, power electronic and mechanical systems, mainly automotive but also machine control and small-machine PLC applications. Please note, however, that I am NOT a walking shop manual! I DO, however, make it a point to have those manuals and other service literature for those vehicles I DO own, and highly recommend that anyone serious about maintenance or modification of their vehicles do the same; MOST of your answers WILL be found there. For that matter, I do NOT go out of my way to acquire shop manuals for any vehicle I do NOT own! That being the case, any general query to me along the lines of "What is the meaning of this code read from the ECU of my 2015 XYZ?" or "Where is the fuse for the windshield washer pump found?" (try your car's electrical distribution panel for a start!) will not go far. What I do offer is a pretty good collection of literature, insights and hands-on experience with 1950s to 1980's Ford products (plus a developing database of information and practice with the Mercedes diesel cars), along with an engineering perspective and the ability to design and implement custom control, electrical and mechanical subsystems for vehicles. For that reason, I am happy to make my thoughts and efforts available to those who are of like mind and/or are seriously making a point of learning about their vehicles. Use the Opportunity to Learn!

Experience

A key skill in my work and hobby pursuits both is STRATEGIC TROUBLESHOOTING. I am a senior instructor in Electrical Engineering Technology at a leading Canadian polytechnic, my areas being Electrical Power and Industrial Control, electrical and electronics design and manufacturing, and AutoCAD and related CAD/CAE software - plus equipment problem-solving and new equipment design and prototyping. Hobby-wise, I have 30-plus years of experience in auto restoration, mostly in electrical and mechanical systems. Ongoing projects include a 1959 Edsel Corsair, my 1978 Ford E250 class-B motorhome conversion, and the care and upkeep of my Mercedes 300CD. My vehicles become engineering test beds for electrical and mechanical upgrades as ideas present themselves. This includes the design and production of circuit boards to restore or enhance features for which no OEM replacement parts are obtainable, or where better specifications or reliability can be had via newer concepts. Regarding the E250 RV conversion, I designed and continue to revise a custom power distribution system, managed by a Programmable Controller (PLC); this has made most revisions as easy as uploading new firmware as I develop it. The "mini" PLC is a powerful device for custom automotive control systems. One good example (there are many) would be the Moeller "Easy Relay"; these offer a wealth of control, monitoring and variable-and-status display options for such projects. A good example project which has worked well is that one for my RV noted above, which has been on the job - revised in firmware only - for a decade now. It is a load management and charging control system to avoid the sulfation-induced early failure that often befalls deep-cycle batteries used in RV power applications. The battery installed in 2003 lasted long enough to more tnan pay for the PLC that contributed to its longer life ... and the PLC will be there for the next battery as well!

Organizations
IEEE - senior member ... past WCC Student Activities; SME - senior member ... past chair, greater Vancouver chapter chair 318; Edsel Owners' Club - have served in various capacities on chapter executive during seventies; have been Power and Driveline resource on the Edsel Owners' Club "E-team" for more than a decade.

Education/Credentials
Graduate of UBC

Awards and Honors
Certificates of appreciation from IEEE and SME for work in student and chapter activities

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