Automotive/90 cougar

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QUESTION: 1990 mercury cougar 3.8 v6 car appears to idle fine the problem w/the car is it will not accelare over 45 miles an hour slows down to about ten miles an hour pulling hill does not smoke at all the plugs are greyish white put on new fuel pressure regulator the car does not stall thought it was a problem w/ ignition control module but could not locate it under the hood someone pulled trouble codes and said it was low fuel pressure but i dont believe its the pump or fuel filter could it possibly be the map sensor but theres no black exhaust smoke

ANSWER: I can take only a general stab at this because, as I have pointed out before, I do not maintain information databases on any but my own vehicles, and thus have no specifics on ECU-controlled vehicles.  

What I can say is that a problem in which a vehicle idles properly and exhibits no visible emissions problems, but lacks power when power is demanded DOES suggest a fuel delivery problem - if rate of fuel delivery is capped at a low value, the engine will be unable to load beyond that cap.  For that reason, the "low fuel pressure" report sounds like an appropriate avenue for investigation.

The other reason for inability to load could be an inability to advance the ignition timing with load.  In older, non-ECU vehicles, this can cause an increase in emissions as a result of the enrichment brought about by the power valve in the carburetor opening due to the low vacuum present when the engine cannot rise in power to meet the load and thereby restore the proper air/fuel ratio for that condition.  Checking the initial timing and the rate of advance would probably be a good move, regardless of the findings in respect to fuel delivery.

Fuel filters should be changed every so often anyway, of course!  Frankly, in my view, these usually are cheap enough (as are filters in general) that I would replace them on a seasonal basis or after any period of heavy use - a cross-continent trip, for example - anyway, and not wait until problems due to restricted flow begin to occur.

Your problem probably is an easy one to fix.  Carry on!

Regards ... EGK

---------- FOLLOW-UP ----------

QUESTION: i forgot to add that when the car warms up it starts having problems w/ pressure not evev going up hill if you stop and let it cool down it does half alright for another little bit and reckon where the ignition control module is located thank you so much!!!

Answer
Perhaps the ignition modulator is worth a check then.  It is a power semiconductor module, and these can fail in time due to thermal breakdown.  In fact, this is one of the items I regularly carry in the vehicle road tool kit as a spare.  Over the twenty-two years I have driven my Ford E250 motorhome conversion, I have had to replace the unit twice.

The unit may fail suddenly, as from normal function to non-function in seconds, and that is what happened at the time of the first failure in 1989.  The second failure however was a slow onset, with loss of power noted in climbing hills in our area in 2005.  I was concerned at first about a possible timing advance problem, and connected my timing light to check it out.  Finding the number 1 plug pulse signal to be erratic and intermittent caused me to consider that I had a modulator problem again.  Having the spare allowed me to check out that possibility without delay, and verified it.

With my trade discounts, the modulator for my vehicle is only about Cdn$65 or so, making keeping a spare that can be right there if you need it, in the back country or wherever, a wise option.  In point of fact, I carry an alternator diode and bearing kit, carb kit and spare floats, an alternator regulator, replacements for all fuses and lamps, and valve stems in my vehicles at all times, as well as those items I normally use for routine tune-ups: plugs, cap, rotor, and a spare ignition lead set.

These can keep you on the road with little need for shops.

Check that modulator.

Regards ... EGK

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Ernest (Ernie) Kenward

Expertise

The challenges I most enjoy are thoughtful technical questions of a trouble-shooting nature in both electrical, power electronic and mechanical systems, mainly automotive but also machine control and small-machine PLC applications. Please note, however, that I am NOT a walking shop manual! I DO, however, make it a point to have those manuals and other service literature for those vehicles I DO own, and highly recommend that anyone serious about maintenance or modification of their vehicles do the same; MOST of your answers WILL be found there. For that matter, I do NOT go out of my way to acquire shop manuals for any vehicle I do NOT own! That being the case, any general query to me along the lines of "What is the meaning of this code read from the ECU of my 2015 XYZ?" or "Where is the fuse for the windshield washer pump found?" (try your car's electrical distribution panel for a start!) will not go far. What I do offer is a pretty good collection of literature, insights and hands-on experience with 1950s to 1980's Ford products (plus a developing database of information and practice with the Mercedes diesel cars), along with an engineering perspective and the ability to design and implement custom control, electrical and mechanical subsystems for vehicles. For that reason, I am happy to make my thoughts and efforts available to those who are of like mind and/or are seriously making a point of learning about their vehicles. Use the Opportunity to Learn!

Experience

A key skill in my work and hobby pursuits both is STRATEGIC TROUBLESHOOTING. I am a senior instructor in Electrical Engineering Technology at a leading Canadian polytechnic, my areas being Electrical Power and Industrial Control, electrical and electronics design and manufacturing, and AutoCAD and related CAD/CAE software - plus equipment problem-solving and new equipment design and prototyping. Hobby-wise, I have 30-plus years of experience in auto restoration, mostly in electrical and mechanical systems. Ongoing projects include a 1959 Edsel Corsair, my 1978 Ford E250 class-B motorhome conversion, and the care and upkeep of my Mercedes 300CD. My vehicles become engineering test beds for electrical and mechanical upgrades as ideas present themselves. This includes the design and production of circuit boards to restore or enhance features for which no OEM replacement parts are obtainable, or where better specifications or reliability can be had via newer concepts. Regarding the E250 RV conversion, I designed and continue to revise a custom power distribution system, managed by a Programmable Controller (PLC); this has made most revisions as easy as uploading new firmware as I develop it. The "mini" PLC is a powerful device for custom automotive control systems. One good example (there are many) would be the Moeller "Easy Relay"; these offer a wealth of control, monitoring and variable-and-status display options for such projects. A good example project which has worked well is that one for my RV noted above, which has been on the job - revised in firmware only - for a decade now. It is a load management and charging control system to avoid the sulfation-induced early failure that often befalls deep-cycle batteries used in RV power applications. The battery installed in 2003 lasted long enough to more tnan pay for the PLC that contributed to its longer life ... and the PLC will be there for the next battery as well!

Organizations
IEEE - senior member ... past WCC Student Activities; SME - senior member ... past chair, greater Vancouver chapter chair 318; Edsel Owners' Club - have served in various capacities on chapter executive during seventies; have been Power and Driveline resource on the Edsel Owners' Club "E-team" for more than a decade.

Education/Credentials
Graduate of UBC

Awards and Honors
Certificates of appreciation from IEEE and SME for work in student and chapter activities

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