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About Dr. Ari Roark
Expertise
Metalsmithing, Goldsmithing,Jewelry Making, Gemology,Metallurgy,Art Jewelry,Jewelry Appraising,Metal Mill Work,Jewelry Education,Group Projects Adaptable to Special Populations as well as ordinary groups,Ethnobotany,Metal Clays, International Jewellery Law,Trade Law,Rock hounding,Industrial Health and Safety Assessment and Education as it pertains to Jewelry Studios (of all sizes and manufacturing concerns relative to the Trade, Jewellery Trade Organisations,Objective US Jewelry School critical Analysis,Applied Anthropology,goldssmithing,lapidary,metals,refining

Experience
More than 35 years experience in the Jewelry Industry, Juris doctorates, PhD's in Anthropology, Cultural History, Cultural Geography, Mining Locations Assessments, Industrial Health and Safety Inspector to the Jewelry Industry, Montessori Educator, Occupational Therapy, Natural Historian, Scholar of Jewelry Evolution, PhD in Creativity ( the analysis of the divergent genres of thought on the process and impetus of the essence of creativity as a state of being expressed tangibly),Extensive Fieldwork with populations of Traditional craftsmen worldwide, former Peace Corps volunteer, Former VISTA volunteer, Etc.

Organizations
too numerous to list

Publications
prefer not to answer for reasons related to plagiarism

Education/Credentials
PhD Anthropology( Applied(1), Cultural(2)Ethnobotany(1),PhD -Physics (Metallurgy 1)( Wave and Particle Dynamics 1),,JD,MD,MFA-Metals/Jewelry,,MFA-Printmaking, MFA-Sculpture, Extensive undergraduate degrees, extensive post doctoral work, Montessori Educator Certification (Primary and Secondary)..many, many Degrees, Grants, and Awards in my past as an Academic turned Jeweler, OSHA Certifications

Awards and Honors
too numerous to list including 3 Honorary Doctorates, Two Humanitarian Related Awards, and Service on Many Boards of Directors

 
   

You are here:  Experts > Style > Jewelry Making > Jewelry Making > annealing

Jewelry Making - annealing


Expert: Dr. Ari Roark - 6/5/2009

Question
I am trying to make a pendant out of a piece of silver plated silverware...a fork/spoon handle and I need to make a bend in the material.  I read that the way to do that would be to use the annealing process.  However, I am not sure what kind of flux I should be using, if there is more than one kind and where I might find it to purchase.  Also, would the flux need to dry before I heat the spoon handle?  I purchased some flux they use for welding purposes, would that work.  It is a cream.  

I would appreciate any advise on how I might be able to make a bend in the spoon handle and what type and where I might purchase this flux. Also, will I need a product to clean it off?

I hope you can understand my questions.

Thank you.
Colleen Malecek

Answer
Hello Colleen,
Yes a firecoat is  needed  to anneal as silver is notorious for fire staining. All you need do is  mix boric acid with  methyl alcohol in a vessel with a non-metallic lid that closes tightly. Add the boric acid to about a pint of  alcohol ( denatured methyl alcohol is available at any paint or hardware or home store) until the alcohol will not absorb any more and .mix to a cream like consistency then dip the  warmed piece in, warm again to dry with your torch OR spray it on with a  sprayer bottle after warming to  build successive protective layers. If you  don't want to make your own  buy Cupronil- it is a fire coat and  flux in one. Then anneal. Cupronil is a great  product  and is available  from  most jewelry suppliers or  me- I sell it to my students all the time for silver.It's based on a Hopi recipe and  works outstandingly  for silver.
 Problem though  , you have silverplate.Be careful as if it  is standard plate it will melt off. so a kiln is a better way to go.If no kiln is available, just  make  sure you have a really good layer of  protection built up before you heat it.
 Use a vise with  safe jaws  for bending , a small tube bender ( available in the plumbing dept. in a hardware or from harbor freight tools), or using a bracelet mandrel which  can  be  made from a wooden  baseball bat- if you saw it  into three parts you'll have a forming stake,  and 2 mandrels to use...all cheaper than buying a metal  mandrel in the long run. Use a rawhide  mallet to form it on any mandrel and if you are using a vise, use  nylon jawed pliers or  get some "plasti-dip" in a can- not the spray on type  and coat  your tools to  prevent them marring any work ( leave some un-coated  though in your collection!).There is also a product  called jett-set  (or friendly plastic),  it comes in small granules and can be formed around any tool to  make it non-marring .to use it  you simple submerge the stuff in  hot water and when soft , remove from the water work relatively fast and  form away ( a great way to customise  grips on gravers, tools, etc.) Jett-sett brand  can be  found through most jewelry suppliers or on line. If it hardens  before you are satisfied reheat the water and  try again until it  is right  for your purposes.
 There are also some DIY videos on you tube , make magazine and about.com to name a few that  cover the process and  I believe art jewelry magazine has down loadable and  printed instructions available on line as well if not in their archives as I recently saw the process directions in a magazine of that nature.
 I hope that answers your questions.Good luck! A word  of caution though, the market is currently flooded with them, so  if you are thinking of starting a business  making them, I would  advise against it, or advertise as a way to preserve  one's heirloom pattern, or  make gifts for a family from a relative's  old pattern, or collection playing up the sentimental  value of the  piece..Try and use real silver though  and you'll have better results as  with plate and  not knowing its density ( plating is a thin film on  a base metal) it is quite easy to have a melt-down!
Hope this is what you  were looking for.
Best Regards, Ari


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