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Manufacturing/Questions

SubjectDate AskedExpert
form 1 block 511/28/2011Joe Martin
  Q: I am being asked by my customer to change the revision value placed on form 1, block 5. the reason, ...
  A: Cary-- I'm out of the country at the moment and don't have access to AS9102, which I presume is ...
A machine for inserting wires11/14/2011Dave Dunbar
  Q: I'm not sure if it was your area, but I have read about wire feeding in relation to welding and I ...
  A: However, try the link (below) as the company may be able to help you in your pursuit of the ...
Need and idea for an item11/2/2011Dave Dunbar
  Q: I am not sure if you will be able to answer this question but your profile sounds like you know a ...
  A: I wouldn't suggest you go into that kind of extreme effort - though I'm sure that there is something ...
Countries Currencies (paper based and metal forms) - Glass New Media Form ?7/29/2011Adam Paige
  Q: Can we use Glass as a media form for future manufacturing of Indian Rupee Currencies and other ...
  A: I am wondering what authority you have to decide the fate of currency. You must be a very powerful ...
Countries Currencies (paper based and metal forms) - Glass New Media Form ?7/29/2011Ted Rusky
  Q: Can we use Glass as a media form for future manufacturing of Indian Rupee Currencies and other ...
  A: Prashant, Your question first struck me as somewhat odd, and while it is really out of my area of ...
Integrated Circuits Manufacturing - Budget and Input Requirements7/22/2011Ted Rusky
  Q: What will be the estimates for Integrated Circuits (IC) Manufacturing in terms of Budget (Purchase ...
  A: The U.S. Dept of Commerce published a report in 2009 to identify the circuit board industry and U.S. ...
manufacturers of TVs, computer, etc.6/27/2011Peter A. Crosby
  Q: I am looking for a list of American Companies that manufacture TVs, computers, DVD recorder, etc in ...
  A: Miguel: My firm, CGR Management Consultants, conducts research studies like the question you asked. ...
AS9100C / TS16949 5/24/2011Joe Martin
  Q: We are currently ISO/TS16949 Certified & have been for 7 years. We are thinking about pursuing ...
  A: Well, Elizabeth, this is a first! A very unusual and interesting situation. I’ve never worked in ...
Digital Ammeters for Water5/12/2011Ted Rusky
  Q: Rusky, I need your advice about the TOP manufacturing companies names for Digital Ammeters devices ...
  A: Sarrah, I am familiar with ammeters for applications involving the measurement of electricity, but ...
Rank Mobile Home Manufactures5/7/2011Ted Rusky
  Q: If you had to rank MH Manufactures and their products, how would you rank Clayton, Nobility, ...
  A: Karen, I would not attempt to rank these manufacturers unless I had used each ones product, which I ...
fiberglass & polyester resin laminate4/28/2011Adam Paige
  Q: When using a chopper gun to apply chopped fiberglass and polyester resin to an open contact mould, ...
  A: Steve, I don't think I am any expert on fiberglass (i made a surfboard once# repaired a boat or ...
cement loading chute3/5/2011Paul J. Zepf
  Q: I am looking for an answer of this question. At what angle we can be most comfortable so that a 50 ...
  A: It depends on the friction or finish of the chute and belt feed conveyor (slightly). If you polish ...
Finding a Manufacturing Plant1/30/2011Paul J. Zepf
  Q: Zepf, I have invented a product that I wish to be mass produced. How may I get in contact with ...
  A: Difficult to answer this question. What I would do first is go talk to your local Chamber of ...
Finding a Manufacturing Plant1/30/2011Ted Rusky
  Q: Rusky, I have invented a product that I wish to be mass produced. How may I get in contact with ...
  A: Noah, I think the answer would depend on the product and how complex it is. Plastic products are ...
Reducing Changover Time1/18/2011Joe D. Buys
  Q: Hell Mr.Joe, I am currently working in a aerosol production company which produces insecticides, ...
  A: My expertise is in LEAN processes. I don't have specific knowledge of the process you're talking ...
Changeover Imporvement1/18/2011Paul J. Zepf
  Q: Paul, I am currently working on a project where it has to do with reducing changeover time and have ...
  A: Here is some background. Really principles of SMED, lean and six-sigma in a practical approach. Hope ...
Electronic Voting Machine Multi Functional Product Manufacture1/8/2011Ted Rusky
  Q: Manufacturing and implementation of electronic voting machines were done for election purposes for ...
  A: Prashant, I think a better questions is; Why do we have voting machines anywhere but in museums? We ...
Lamination11/19/2010Adam Paige
  Q: Respected Sir, I have a question, hope U will Reply it. Is this suitable to laminate the ...
  A: Rehan, I am not sure what a Bison Kit Adhesive is-Vinyl has plasticizers and you run the rick of ...
Theory of constraints in Fabrication6/28/2010Paul J. Zepf
  Q: Sir, I am working as Asst. Manager Production in Larsen %26 Toubro. We are into fabrication of ...
  A: It is difficult for me to answer this one as it requires a lot of discussion. In short the Theory of ...
Mill Review Visit6/20/2010Paul J. Zepf
  Q: I am a Structural Engineer working on a high rise building project. Large diameter CFT column ...
  A: Not an expert in this area, but would want to have metallurgical tests done to heat lots and as ...
Mill Review Visit6/20/2010Joe Martin
  Q: I am a Structural Engineer working on a high rise building project. Large diameter CFT column ...
  A: This is somewhat out of my area of expertise, but I would suggest that you review the two ...
Manufacturing in China6/1/2010Michael A. Zakkour
  Q: I am also looking to reproduce antique furniture and collectables(such as wooden pictures) in China. ...
  A: A few key points. The number of units you need to order largely depends on the kind of product you ...
Six Sigma Green Belt Certification5/12/2010Aaron Overbeek
  Q: I am looking for some guidance to prepare for the Six Sigma Green Belt Certification. I have a ...
  A: When I went through my Green Belt training, I was asked to spend 4 hours per week on my ...
No. of work stations5/4/2010Aaron Overbeek
  Q: I am working on design of assembly shop for large machine.I want to know how we can calculate the no ...
  A: This is a fairly easy, yet commonly overlooked step in work cell creation. Step 1. calculate the ...
Jewelry Manufacturing4/24/2010Rolfe Foxwell
  Q: Ok let me start off by saying I don't know if I'm asking the right person this question but I'm not ...
  A: well it sounds like the type of jewelry you want is machine made...that is you can not buy the ...
Manufacturing Efficiency4/13/2010Ted Rusky
  Q: Could you please give me the calculation for the % in relation to invoicing V hours worked. eg ...
  A: Craig, Sorry, but I can't give you a formula without additional information. If I were you I would ...
Prototype4/12/2010Ted Rusky
  Q: Rusky, I have an idea that I would like to test; but for that I need to fabricate a mechanism ...
  A: Alfonso, It sounds like the device you are talking about is in essence a half speed clock, the hour ...
Manufacturing Efficiency4/8/2010Ted Rusky
  Q: Could you please give me the calculation for the % in relation to invoicing V hours worked. eg ...
  A: Craig, First let me apologize for not getting you an answer sooner. When I first looked at your ...
Engineering4/6/2010Ted Rusky
  Q: The hardness of a metal was tested on a Brinell hardness testing machine using a 10mm ball and ...
  A: Anthony, The Brinell hardness would be 495. You might want to take a look at a forum site using this ...
SMT pick up error3/20/2010Aaron Overbeek
  Q: wondering if you can help? We have a tenyru pick & place machine. This morning we set the machine up ...
  A: I would check the nozzles to make sure they are not damaged and also make sure they are clear of ...
Inventory moving average cost question - not homework3/3/2010Peter A. Crosby
  Q: I just got a reply from you regarding a question I have in trying to figure out what the correct way ...
  A: Michelle: My accounting books in manufacturing costing were authored by Van Horne and by Anthony. ...
FIFO3/3/2010Paul J. Zepf
  Q: How can the concept of FIFO be effectively applied in a beverage manufacturing company
  A: I am assuming your question is related to buffering or accumulation. Most beverage companies use ...
Machine Controls1/8/2010Ted Rusky
  Q: Not sure if you have expertise in this. But this year I am looking to purchase about a 10 year old ...
  A: Bill, First let me say that I am sorry it has taken me this long to respond. I know that there are ...
transporting material11/21/2009Ted Rusky
  Q: We have a forklift operator who hauls large kits to and from the assembly line. Issue is that he ...
  A: Amanda, I am sorry that you haven't received a response from me before now. I seem to have ...
transporting material11/20/2009Ted Rusky
  Q: We have a forklift operator who hauls large kits to and from the assembly line. Issue is that he ...
  A: Miranda, You are correct on both counts, a forklift operator takes a number of jolts each day due to ...
Finding the right manufacture10/24/2009Paul J. Zepf
  Q: I am have started my journey on researching how to start an hair care product line. Hopefully if ...
  A: A contract manufacturing may be a good starting point. You need to test your product against ...
Starting a product line10/24/2009Michael A. Zakkour
  Q: I am have started my journey on researching how to start an hair care product line. Hopefully if ...
  A: The success or failure of your new venture will depend entitely on the suppliers your work with in ...
cycle time reduction.10/21/2009Joe D. Buys
  Q: I'm from plastic injection mould manufacture line. In fact it is very competitive in the market ...
  A: Without seeing the forms, and understanding where the errors are occurring It's difficult for me to ...
QC10/21/2009Adrian Flores
  Q: I'm from plastic injection mould manufacture line. I'm in-charge QC dept. I have few doubts. 1)Any ...
  A: I would be unhappy too. People makes mistakes. It is a fact of life that engineer in charge of the ...
cycle time reduction.10/17/2009Joe D. Buys
  Q: I'm from plastic injection mould manufacture line. In fact it is very competitive in the market ...
  A: I'm sorry for the delay in responding to your question. I was out of the country and just got back. ...

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Manufacturing

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Joe Martin

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Expertise

I can answer questions about Quality Systems (AS9100, AS9103, Boeing D6-82479, etc.) Particular areas of expertise are Statistical Process Control (SPC), sampling inspection, design for Six Sigma, and Six Sigma tools in general.

Experience

Quality engineer in aerospace for 20+ years. ASQ Certified Quality Engineer (#8920) since 1982.

Organizations
American Society for Quality

Education/Credentials
MA Education

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