You are here:

Motorcycle Repair/gl650 starter clutch dissasembly tips and insights

Advertisement


Question
am pretty sure my starter clutch has to be rebuilt . to what level i wont kno til my mechanicand I take it apart tonight was harder and harder to start w/ grinding worsening then just the spin of starter{rebuilt  by lenz electric in daytona beach).jus just need some visualswords of a pro to get us thru . thank you

Answer
Tracy, the little roller springs collapse over time and must be replaced....

http://www.ebay.com/itm/Honda-GL-650-D-Silverwing-D-RC10-1983-Starter-Clutch-Rep

You will need to round up the repair kit, a rear gasket for the case, a water pump seal, new oil and filter, any shaft seals and a LOT of patience. In addition you need a flywheel puller tool, such as: MP#17 18 mm x 1.5 Special bolt hollow center bore (Motion Pro)

http://www.ebay.com/itm/Dennis-Stubblefield-Flywheel-Puller-18mm-x-1-5-R-H-Inter or order from your local parts stores, unless you can borrow one from the dealer.

http://australiancx.asn.au/forum/index.php?topic=75.0

http://cxgl.wikispaces.com/file/view/82_CX500C_Parts_Manual.pdf/394744886/82_CX5  page 5 for exploded view.

Notes from the site:

CX650 Turbo "Quadruple Bypass"
Starter Clutch Torx Bolts- This is an engine out repair.
In addition to the Triple Bypass on CX500 models, the Starter Clutch Torx Bolts MUST be replaced on the CX650's. No one is sure exactly why these fail so often on all CX650 models, but the general consensus is that the heavier engine components seem to put more strain on the starter.
All CX650 Engines (turbo and naturally aspirated) are prone to "kick back" on the starter clutch, and the Torx Bolts tend to back out or even sheer.
*Note: Once Torx Bolts have been removed, they cannot be reused.

http://cxgl.wikispaces.com/file/view/83CX650CShopManual-CH08-Alternator%2CFlywhe

As stated in the links, you will have to pull the motor, then the rear case stuff, rear case and then the flywheel to access the starter clutch parts.

Bill Silver

Motorcycle Repair

All Answers


Answers by Expert:


Ask Experts

Volunteer


Bill Silver

Expertise

Need help with vintage Hondas from the 1960s? I am an expert with 250-305cc bikes in particular and most all of the other pre-91 models, in general. I do NOT claim to have a great deal of experience on Gold Wings, Cruisers, ATC/ATVs and dirt bikes.

Experience

I have owned/ridden/maintained Honda motorcycles for 35 years. I have written five books on Honda repairs and collecting. I was a service manager for two Honda shops back in the 1980s.

Organizations
VJMC (Vintage Japanese Motorcycle Club) of North America

Publications
VJMC newsletter, as editor for two years and as contributing editor currently.

Education/Credentials
3 years auto shop in high school, teacher's aide in Automotive Technology in Jr. College, Diesel mechanic course in college, self-taught mechanic and automotive writer.

©2016 About.com. All rights reserved.