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About Ed Kerr
(Top Expert on this page)

Expertise
I can answer questions about TIG,MIG and Stick welding, Oxy fuel and Plasma cutting. The affects welding and heat have on certain metals. Materials you can and cannot weld. What to do and not to do on pressure vessel and pipe repairs.

Experience
22 years Aviation and aerospace tooling and equipment fabrication, welding and repair. Aircraft airframe welding and repair. Welding exotic metals and alloys.Marine Aluminum and Stainless steel welding and fabrication. General welding and fabrication.

Education/Credentials
H.S diploma

Awards and Honors
American Welding Society Welding code certifications Military Spec welding procedures and qualifications

   

You are here:  Experts > Industry > Construction Industry > Welding

SubjectDate AskedExpert

6g test7/4/2008Belinda R. Gattman
  Q: I am 22 years old and have tought myself almost everything about welding with pionters as i go. i ...
  A: I take it you haven't taken any pipe test. Plate and pipe aren't much different except you are ...
Welding Classes in Seattle7/2/2008Ernie Leimkuhler
  Q: Ernie -- I am interested in learning to weld for recreational and hobby interests. Not looking for ...
  A: I am not sure what is left in intro welding courses in the Seattle Area. South Seattle's program has ...
Welding Carbon Steel Or Stainless Steel to Aluminium Bronze6/26/2008Ernie Leimkuhler
  Q: Is it possible to Weld to Aluminium Bronze in either Stainless Steel Or Carbon Steel & if so what ...
  A: Sorry for the delay. I had some trouble getting ahold of an expert in this. According to 2 engineers ...
TIG Welding Gas6/25/2008Ed Kerr
  Q: I am just learning the to TIG weld and would like to know the best shielding gas to us. I have ...
  A: 100% Argon is pretty much the most widely used sheilding gas you will see in any welding shop. I use ...
Making gates for carrol6/21/2008Ernie Leimkuhler
  Q: I am making livestock gates for my carrol. I am using 1 1/4 inch sch 40 pipe (1/8in wall). With ...
  A: When butt welding pipe for structural applications, you have a few choices, but my favorite is to ...
Welding rods6/21/2008Ernie Leimkuhler
  Q: What is the difference in a 6011 and 6010 rods. You never see 60ll on a construction job, but are ...
  A: The difference between 6010 and 6011 is one of intensity. Of the cellulosic rods, 6010 is the ...
oxy tank certification6/18/2008Ernie Leimkuhler
  Q: I recently bought an old used oxygen tank for my oxy-acet torch. My local gas place wouldnt fill it ...
  A: They are idiots. If a tank is out of spec, they just send it back to the fill plant. The plant ...
welding6/10/2008Ernie Leimkuhler
  Q: How much do you get paid an hour for welding?
  A: That is about as vague a question as I have ever heard. Payscales range from $10/hr to $500/hr, ...
tig welding mild steel pipe6/7/2008Belinda R. Gattman
  Q: When tig welding an open root on mild steel pipe, how do you keep porosity from the bottom side of ...
  A: Setting the flowmeter depends on the conditions in the area where the weld is. I usually set it by ...
Career Changing6/7/2008Belinda R. Gattman
  Q: Ms Gattman, I am looking to change careers and want to get into welding. I have been urged by ...
  A: On the Internet, under goggle, type in plumbers and steamfitters union. Then you can type in your ...
about 6010root6/6/2008Scratch
  Q: how to weld in 6010 6' 80sch over head, how much toot gap, root land heat, pl help i try two times ...
  A: Ramesh, It takes lots of practice, but I'll try to get you through it. Your test coupons should ...
Welding Flash6/6/2008Ernie Leimkuhler
  Q: How close do you have to be to the arc to get a flash burn? I have heard before that it is a 6' ...
  A: Distance is not the most important criteria. "Arc Flash" or Flashburn" occurs when you expose your ...
Career Changing6/6/2008Belinda R. Gattman
  Q: Ms Gattman, I am looking to change careers and want to get into welding. I have been urged by ...
  A: Have you tried the local union hall? That's where I would start. If you are looking for a non union ...
mobile welding industry6/5/2008Belinda R. Gattman
  Q: What are the industry outlook for a small 1-2 person operation for a mobile welding service in ...
  A: If there is a lot of industry it may be pretty good. the problem will be in getting your foot in the ...
6G6/4/2008Scratch
  Q: I am having some difficulty making the transition at the bottom of the pipe going up the back side. ...
  A: Mike, I do understand the problem that you are having. I am right handed also and took sometime to ...
6G6/4/2008Ernie Leimkuhler
  Q: I am having some difficulty making the transition at the bottom of the pipe going up the back side. ...
  A: Hard to put into words. In general you want to get as comfortable as possible with the greatest ...
6G6/4/2008Belinda R. Gattman
  Q: I am having some difficulty making the transition at the bottom of the pipe going up the back side. ...
  A: I can tell you how I do it. I use a 1/8 gap with a 1/8 rod. You want your rod to not quite go ...
Welding consumables.6/2/2008Ed Kerr
  Q: Please tell me how we choose the electrodes ,which electrode will use for any process. Foe example ...
  A: For the most part the parent material dictates the filler rod. I know, for example, say your welding ...
6g welding5/30/2008Belinda R. Gattman
  Q: why 6g welding usally use for piping.How it helps for the welders to weld.
  A: THE 6 G POSITION IS SUPPOSED TO HAVE ALL 4 PLATE POSITIONS. WHEN YOU LOOK AT IT LIKE THAT YOU CAN ...
G-Postions5/24/2008Ed Kerr
  Q: I know what angle 6G is but what is 1G, 2G, 3G, 4G, 5G what postions do they stand for?
  A: 1G is flat 2G is vertical 3g is horizontal 4G is overhead 5G 45 degree vertical up. ...
Bench grinder safety5/23/2008Ernie Leimkuhler
  Q: What safety gear should I wear when using a bench grinder? Also, do all welders require a special ...
  A: Safety glasses are a minimum when using any grinder. If you are doing a lot of grinding then safety ...
PWHT for S.S5/22/2008Ed Kerr
  Q: I want to know what are the PWHT process for stainless steel?, why it is required? and what are the ...
  A: I would say in my experience, if it is not called for on the drawing, it is not necessary. Certain ...
PWHT for S.S5/22/2008Ed Kerr
  Q: I want to know what are the PWHT process for stainless steel?, why it is required? and what are the ...
  A: The process is varied according to material, desired hardness and how the part will be employed.The ...
ti welding5/20/2008Ernie Leimkuhler
  Q: we want to joint two materials :stainless steel (such as steel 304 or 316) to titanium (ti-6al-4v); ...
  A: The best suggestion I can come up with is solder. This is a supplier of Titanium solder as used for ...
pipe welding5/20/2008Ed Kerr
  Q: My company is going to run 6'' air pipe. They want me to mig weld the pipe. Is this a good idea? ...
  A: I will assume this pipeline will have to last a long time, I would take the extra time and weld it ...
pipe welding5/19/2008Ed Kerr
  Q: My company is going to run 6'' air pipe. They want me to mig weld the pipe. Is this a good idea?
  A: Right now I would say no, but that depends on a few things, What size 6" pipe? How much pressure ...
MIG & TIG Welding5/18/2008Ed Kerr
  Q: Kerr, Im studying SMAW technique here in the Philippines right now and I want to know if do I need ...
  A: Yes, definitely learn MIG and TIG welding, I would not say SMAW is useless, its important to learn ...
ALUMINUM5/11/2008Ed Kerr
  Q: I have tig welded 6061-t6 aluminum quite a few times now. I always use 4043 rod. I am told this rod ...
  A: I mix my own gas, its simple and the ratios are infinite. When you don't need helium for your next ...
Chrome moly 4140 to carbon steel5/10/2008Ed Kerr
  Q: Please provide information on how to weld chrome moly 4140 to carbon steel. What material base ...
  A: I TIG weld 4140 and mild steel using either 4130 or ER70S filler. You might find ER70S easier to ...
Overhead5/5/2008Ernie Leimkuhler
  Q: Any pointers on arc welding in the 4g open butt 6010, 7018 hot, fill and cap.
  A: Is this on Pipe or Plate? A 4G open root plate test is not that common in the US, but is used in ...
Overhead5/1/2008Ed Kerr
  Q: Any pointers on arc and tig welding in the 4g open butt 6010, 7018 hot, fill and cap. And 4g open ...
  A: I have my left elbow ( I'm right handed) resting on something and hold the stinger close to my face ...
Overhead4/30/2008Ed Kerr
  Q: Any pointers on arc and tig welding in the 4g open butt 6010, 7018 hot, fill and cap. And 4g open ...
  A: It depends if you are prepping the coupon and have any say on the size of your root landing, I think ...
Oxyfuel settings4/29/2008Ernie Leimkuhler
  Q: What is the proper regulator settings when heating with a rosebud? I know you turn up the acetelyne ...
  A: The gas settings will vary according to the size of the rosebud, but most will run in the 10 psi to ...
Running Beads4/29/2008Ernie Leimkuhler
  Q: Can you give me any pointers on the best techniques for running really straight stringer passes ...
  A: Uh, well, that is not a very easy thing to describe. Basically 7018 will run in a similar manner no ...
Straight Beads4/29/2008Ed Kerr
  Q: Can you give me any pointers on the best techniques for running really straight stringer passes ...
  A: Try using a lighter shade lens in your shield a #10 or #11 should allow you to see the weld ...
Black spots on welding4/28/2008Ed Kerr
  Q: Material: 12.750" OD x .125" thick tube/ 316 SS Material: 8.0" OD x .125" thick tube/ 316 SS We are ...
  A: First let me ask, are these 3/16"-5/16" weld sizes legitimate? If so they are huge, for 1/8" wall ...
First Job4/25/2008Ernie Leimkuhler
  Q: I am in school studying welding. Right now we are doing plate groove welds in all positions and ...
  A: Structural welding is going strong everywhere. The Boilermakers cover a lot of shipyards and they ...
Pipefitting4/25/2008Ed Kerr
  Q: What is the difference between a pipefitter and a pipe welder.
  A: The hands on work of the Pipefitter is to do just that, fit the pipe sections together while the ...
2G Plate4/25/2008Belinda R. Gattman
  Q: Can you give me any pointers on keeping my cap stringer beads from rolling over or coming out cold ...
  A: You didn't say what size rod you are useing. A 3/32 would run around 80 to 90 amps. A 1/8 rod would ...
6G Certification Test4/25/2008Ernie Leimkuhler
  Q: I am a student about to graduate. And I would like to take the AWS Test to get certified in the 6G ...
  A: The cost of the test varies testing station to testing station, and whether it is actually a "field ...

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Questions by
Active Experts:
Belinda R. GattmanEd KerrErnie Leimkuhler
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